AmeriStar Manufacturing, Inc.
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ProjectsMetal Stamping
of Cold Rolled Steel Access / Controls Cover
for the Military IndustrySheet Metal Fabrication
of Stainless Steel Auto Clave Box for the Medical / Biological / Instrumentation IndustriesMetal Stamping
of Electrical Brackets
for the Electronics IndustryTurret Stamping of Electronic Cabinets and Enclosures for the Electronics IndustryMetal Stamping
of Cold Rolled Steel Keyboard Mounting Bracket
for the Music IndustryMetal Stamping
of Heavy Cold Rolled Steel Outboard Motor Mounting
for the Recreation IndustryCNC Machining & Metal Stamping of an Assembly for Equipment to Process Hard Disk DrivesSheet Metal Fabrication of a Metal Panel for a HVACR Equipment ApplicationElectro-Mechanical Assembly and Fabrication of Painted Telecom Chassis Electro-Mechanical Assembly and Fabrication of Coffee Pot CarouselISO
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Metal Stamping of Cold Rolled Steel Keyboard Mounting Bracket for the Music Industry

Keyboard Mounting Bracket
[click to enlarge]
Keyboard Mounting Bracket
  

An entertainment company approached AmeriStar to manufacture a mounting bracket for a high-end keyboard. We first turret stamped the .100" thick cold rolled steel. As each sheet came off the turret press, it was deburred. Then the bracket's inserts were press fit into position. The mounting brackets were then painted with a black powder coat. The hardware was inserted perfectly flush with the part to prevent showing through the customers applied overlay.

Each of the brackets was individually bubble wrapped and taped to ensure the parts were not scratched due to part-to-part contact. Every order included 200 pieces and was completed and shipped to the client's Chicago location within 4 weeks.

For more information about this stamping and pressing project, please see the details below. To learn about our other outstanding services, contact AmeriStar today.

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Metal Stamping of Cold Rolled Steel Project Highlights

Product Name Keyboard Mounting Bracket
Project Scope
  • Turret stamp Cold Rolled Steel (CRS) from Sheet Stock
  • Debur sheet stock as they come off the turret press
  • Press fit inserts (studs, PEM Nuts, etc.) into position on each stamped part
  • Mask all studs and nuts so as to not get Powder Coating onto these inserts
  • Black Powder coat per customer's specifications
Capabilities Applied/Processes
  • Stamping
  • Inserts press fit into position (on Autosert Equipment)
Tightest Tolerance +/-.005"
Material Type CRS (cold rolled steel) and Inserts
Material Thickness .100" thick CRS
Product Length Up to 8 foot long pieces
Product Width Up to 4 foot wide
Material Finish Black Powder Coating
Packaging Each panel, so as to insure the very pristine cosmetic nature of the part is individually bubble wrapped and taped so as to insure no part-to-part contact that might scratch each part
Secondary Operations Applied Powder Coating
Industry for Use Music/Entertainment
Tooling Cost $200
Standards Met Customer supplied design and prints
Volume 200 pieces per order
Delivery Time 4 weeks
Delivery Location Chicago, IL
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